Foam design & development

Working with you to bring your ideas to life

We not only manufacture foam-based products, we can help design and develop your prototype.

Duncan Geddes, Business Manager

How does it work?

Due to our in-house expertise, we’re not just product manufacturers, we collaborate with people to solve materials problems, develop their concepts and make them real.

For more than 20 years, we’ve been helping people take their ideas to market supported by longstanding relationships with raw material suppliers, packaging firms and logistics providers. We also understand the need for confidentiality, so we’re happy to sign NDAs so that we can have open, honest discussions to help you to develop your new product to its full potential.

We can support you at every stage of product development from R&D to delivery, and we do it all absolutely free-of-charge.


It’s exciting to work with people who have an innovative new idea and we love building a team round the concept to help take it to market. Customers seem to enjoy our passion and expertise and we love being a part of the process – it’s one of the best parts of this job.

Przemyslaw Gorecki, Operations Manager

Expertise and advice we offer:

  • Choosing the optimal foam or rubber grade for your product
  • Sourcing raw materials
  • The most suitable manufacturing processes
  • Pricing (including material and labour costs, and retail margins)
  • Retail packaging
  • Logistics
  • Launching and marketing your new product

Design and development testimonial:


We are a London-based design agency recognised as market leaders for the development of innovation marketing products.

We were recently appointed by a major UK electronics company, who commissioned us to design, develop and set-up the supply chain for a new, audio headset including the use of foam ear-pads.

During the design period, their advice was invaluable, saving us time and enabling is to develop a quality product at a commercial price.

The project was a great success, so we will certainly work with TFS on any foam-based products in the future.

Audio foam client

View case studies

Foam is boring...


If you want anymore information or have any questions about our businesses, why not give us a call?
We're open 18 hours a day. 6am to midnight Monday – Thursday, 6am to 6pm Fridays

Technical Foam Services

+44 (0)1536 443000

Custom Foams

+44 (0)1908 312331

For all new enquiries
Contact our Sales Team at